Box Cushion Cuts
Sewing / Practical workbench

The formula reference

Every output is calculated from the equations below. Results are evaluated in the order shown.

No account neededWorks in your browserEditable assumptions

Input variables

VariableMeaningUnit
wFinished cushion widthcm
dFinished cushion depthcm
hFinished cushion thicknesscm
sSeam allowancecm
joinExtra boxing length for joinscm

Equations

Top/bottom cut width · cm

topw = w+2*s

Top/bottom cut depth · cm

topd = d+2*s

Boxing cut width · cm

bandw = h+2*s

Boxing length · cm

bandl = 2*(w+d)+join

Total cut-piece area · m2

area = (2*topw*topd+bandw*bandl)/10000

Notation

PI means π. ** means a power, sqrt means square root, and abs gives the absolute value. Trigonometric functions use radians. min and max select the smallest or largest argument.

ceil rounds upward, floor rounds downward, and round rounds to the nearest integer with halves toward positive infinity. roundup(value, step) rounds upward to the next multiple of the step; a zero step leaves the value unchanged.

Assumptions

  1. This is a cut list, not a fabric nesting or yardage guarantee.
  2. Zippers, piping, pattern matching and fabric stretch need separate treatment.
  3. The finished dimensions are chosen by you; foam compression is not modeled.
  4. A continuous band generally needs joins and a closure design.

Precision and verification

The tool uses ordinary double-precision numeric arithmetic. Output is displayed to at most four decimal places; measurement precision is usually much lower. Check the worked examples, your project’s specifications, and a real sample before committing material.